Meet Your Fellow Audi G28 Enthusiasts. Steve Jobs Of The Audi G28 Industry

How to Replace an Audi G28 Engine Speed Sensor Charles the Humble Technician shows how to replace the G28 Engine Speed Sensor. This sensor is located near the transmission's edge, above the flywheel gear. It sends a signal to the ECU via an uncolored wire (T55/49), then to the tachometer located in the instrument cluster. 1. Engine Speed Sensor The grey wire is situated on the edge of transmission, directly above the flywheel ring. The sensor sends a signal via the grey wire to pin T55/49. The ECU uses this information to regulate the amount of fuel and boost. It also sends an indicator to the G5 Tachometer within the instrument cluster. The sensor is used as a reference point to connect with the G40 Camshaft Position Sensor. The ecu must know when the crankshaft reached TDC, and the position of the camshaft, so that it can activate the spark and injectors. If this sensor fails the ECU will display the P00160 error, which means the Crank Shaft and Intake Camshaft are not in sync and possibly indicating the chain stretching or a jump link on the upper timing chain. The code won't appear without the additional information supplied by other sensors (G4 or G40). Testing can be a bit difficult as there are two different connector pins, and they have different functions but the most effective way to test it is to measure the resistance between the sensor and the ECU. When the sensor is operational, it should read around 1000 ohms. Examine for signs of coolant, or oil in the connector bay if you have problems with this part. 2. Injectors Yesterday accelerating full speed from highway paytoll i had an abrupt drop in power as if the engine was running out of gas or the injectors are not firing anymore. I took out the spark plugs this morning, three were soaked in gasoline, and the fourth was unclean. I put tissue over each hole in the injector and when I turn the engine on without sparks, the 3 with gazoline jump right out. The fourth one remains shut. I tried to test the ground connections of ECU pins 14,30, and 48/55. I found 0ohm. Therefore, i think the issue is in another place. I also tried to reset the PID without success. The car can start if the G28 is not plugged in and it runs perfectly when it is connected however it has the intermittent misfire issue at higher RPM. The coolant sensor (G62), even when unplugged, still shows temperatures of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars but the actual pressure is 0. I'm not sure what to do. I feel like i've pretty much all other possibilities out. But i'm worried that i might have missed something. If anyone has any suggestions, please let me know! TIA! 3. Fuel Pump The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style transmitter is similar to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. You can easily locate an extra in a wrecking shop or parts store. Test them out by putting your DMM in resistance mode and measure the resistance between pins 1 (with the bump on the connector's side up) and 2 (2nd from the left on the black end of the connector). They must be infinite Ohms. 4. ECU audi a1 car key (3B AAN, ABY and ADU) engines are equipped with an ECU that must know the position and speed of the crankshaft in order to make decisions regarding timing of the fuel injector, for example. To do this, it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these sensors go bad you will get codes on the diagnostic scanner that could cause engine shut down. Some of the symptoms of a malfunctioning G28 sensor are an inaccurate gearbox rev counter and gears that shift faster than normal, and/or a misfire when you're in gear. It is probable that the sensor is failing and needs to be replaced if you notice any of these symptoms. The good news is they are very cheap and easily accessible particularly in the case of an Bosch sensor, which is what ours are. Alternately, the GM version of this component is also a good choice. 5. Tachometer A malfunctioning engine speed sensor could be a cause for a slew of issues in your car. It's an essential component of your Audi's transmission, as it sends information to the ECU about how fast or slow the vehicle's crankshaft is turning. If the sensor fails, it will disrupt the performance of the transmission, as well as the other car's components. The G5 engine sensor is located at the edge of the transmission, over the flywheel ring. It transmits an electrical signal through gray wire to ECU pin T55/49. The ECU uses this signal to regulate the amount of fuel and boost, and also to timigrate. It also sends it to the G5 Tachometer inside the instrument cluster. You can test the sensor for failure by examining the continuity between it and the tachometer, between the ECU pin T55/49 and the instrument cluster connection via pin T6a/1 (trace [79trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. It should show approximately 1000 ohms resistance between those two pins. This is a common feature across the Audi 80-100-200-RS2 range, from the 1985 MC all the way up to the 1997 UrS AN and 1995 RS2 DU, so you might find some good ones in wrecking yards.